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CASE STUDY

500 kg/h Frozen French Fries Line Commissioned in Dubai

A fully automatic 500 kg/h frozen French fries line in Dubai covering potato preparation, continuous frying, IQF freezing and automatic packaging, with commissioning and trial runs completed.

Client: Dubai Frozen French Fries Producer Location: Dubai, United Arab Emirates Product: Frozen French Fries Capacity: 500 kg/h designed output Year: 2025
Dubai 500 kg/h Frozen French Fries Production Line in Dubai, United Arab Emirates
PROJECT GALLERY

Project Photos

Core heat-treatment equipment assembled for the Dubai project
Core heat-treatment equipment assembled for the Dubai project
Automatic weighing and packaging equipment in the completed line
Automatic weighing and packaging equipment in the completed line
PROJECT OVERVIEW

A Complete Frozen French Fries Line from Feeding to Packaging

The Dubai client required a fully automatic line that could process potatoes through preparation, frying, freezing and final packing at a designed output of 500 kg/h. The project combined raw-material handling, two-stage blanching, size control, coating, continuous frying and downstream cold-chain equipment.

According to the original Joyshine project record, installation and commissioning were completed and the line passed trial runs. The published equipment photos document the project equipment before and during completion.

The Challenge

  • Full-process integration. Coordinate preparation, frying, cooling, freezing and packaging as one production flow.
  • Output and consistency. Support the designed 500 kg/h output while controlling fry color, texture and cut size.
  • Product grading. Remove impurities and short cuts before the frying and freezing stages.
  • Cold-chain preparation. Connect frying and surface drying to IQF freezing and automatic packaging.

Our Solution

The delivered process included hydraulic and spiral feeding, brush peeling, inspection, parallel potato cutting, two-stage blanching, dewatering, impurity and short-cut removal, coating, continuous frying, vibrating oil removal, air drying, IQF freezing and automatic packaging.

Temperature-controlled frying and coordinated conveying were used to maintain the specified process flow. The original record states that trial runs were completed at the designed capacity.

PROJECT RESULTS

Measured Results After Commissioning

Verified performance figures and operating observations recorded for this project.

500 kg/h
Designed line output
Completed
Installation and commissioning
Passed
Production trial run
Commissioned Line Passed Trial Runs

The source record reports stable operation at the designed capacity after commissioning, with the completed line producing fries with consistent color, texture and size.

EQUIPMENT USED

Core Equipment in This Line

Equipment connected to this delivered project record.

French Fries Frying Line

French Fries Frying Line

Semi-automatic and fully automatic French fries lines for washing, cutting, blanching, controlled pre-frying, de-oiling and optional IQF freezing.

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